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Fermentation gas monitoring

Beta

Hβ‚‚S, SOβ‚‚ and NH₃ sensors at each tank. The system detects fermentation problems before off-flavors develop β€” and tells you exactly what to do.

Why it matters

During fermentation, yeast produces diagnostic gases. Their concentration tells the winemaker about the process state β€” often faster than traditional density or temperature measurements.

Hβ‚‚S (hydrogen sulfide)

Yeast stress, nitrogen deficiency (YAN), risk of rotten egg off-flavor. Detection threshold: 0.5 ppb β€” before you can smell it.

SOβ‚‚ (sulfur dioxide)

Occupational safety during bottling and sulfiting. Legal limit: 2 ppm TWA. System alerts when exceeded.

NH₃ (ammonia)

Excess nitrogen nutrients or wrong nutrient type. Signal to adjust dosing.

EtOH (ethanol vapors)

Fermentation intensity, tank leaks. Safety concern (LEL > 3.3%).

Per-tank mounting

The sensor is placed at the fermentation airlock outlet, collecting a concentrated gas stream from each specific batch. This gives a much better signal than general room air detection.

Validated by academic research β€” SmartBarrel (2025): electrochemical sensors mounted directly on fermentation vessels effectively monitor COβ‚‚, Hβ‚‚S and SOβ‚‚ in real time.

How it works

1 Sensor at the airlock measures gas levels every 60 seconds
2 Data via WiFi/LoRa reaches WineryElf through InConnector
3 System compares readings against thresholds and batch records
4 SMS/WhatsApp alert with specific suggestion: "Add YAN nutrients to tank A"

Smart alerts

The system doesn't just alarm β€” it correlates data with batch records and suggests the cause:

  • ! Hβ‚‚S rising + no "nutrients" entry for 3 days β†’ "Add YAN nutrients"
  • ! Hβ‚‚S rising + temperature > 28Β°C β†’ "Thermal stress, lower temperature"
  • βœ“ SOβ‚‚ spike + "bottling" entry β†’ normal pattern, no alarm
  • β†’ Hβ‚‚S trend over time = fermentation signature β€” unique dataset for each batch

Alert thresholds

Gas Info Warning Alarm
Hβ‚‚S > 5 ppb > 20 ppb > 50 ppb
SOβ‚‚ > 0.5 ppm > 2 ppm > 5 ppm
NH₃ > 5 ppm > 20 ppm > 50 ppm
EtOH > 500 ppm > 1000 ppm > 3000 ppm

Hardware & integrations

Third-party devices

We're building integrations with market-available gas sensors β€” connecting via external APIs (WiFi, MQTT, HTTP).

Elf-native sensors (LoRa)

In parallel, we're developing our own gas sensors connecting via LoRa β€” just like our Elf Scout and Leaf Wetness Sensor. One ecosystem, one network.

Interested?

Gas monitoring will be available for the 2026/27 fermentation season. Join our list β€” we'll notify you when it launches.

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